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Seawall Crack Repair

Do You Have Cracks in Your Seawall?

Seawall Repair and Maintenance

“Seawalls guard against coastal erosion, but cracks or fissures in the caps can lead to deterioration. Timely repairs are crucial for effective protection.”

Cracks in Seawall

Seawall caps and concrete slabs are often subjected to premature deterioration and failure as a result of the extreme corrosive conditions to which they are exposed.

What Causes Seawall Cracks?

  • High chloride levels in saltwater and the aggressive action of torrential rainfall, king tides and storm surges push the seawalls structural integrity to the limits. In addition, you have other factors contributing to the concrete cracking: OLD AGE
  • Reinforcing steel loses its protection against corrosion. (Spalling)
  • Concrete expands due to reinforcing steel rusting (Creates Cracks/Fissures in Cap)
  • Continual Exposure to “Splash Zone” (wetting and drying exacerbates the penetration of the chlorides creating concrete deterioration)
  • Tidal Zone Immersion prohibits the concrete to dry out. (pores in the structures are continually filled with saltwater)
  • Inadequate concrete coverage over the steel reinforcement. (corrosion occurs, causing a challenge for reinforcing steel)

Understanding Horizontal Cracks in Seawall Caps

Seawall Rust Crack

Horizontal cracks in seawall caps frequently indicate an underlying issue that demands prompt intervention. These cracks often arise due to various invisible forces being applied to the seawall structure. Forces such as, hydrostatic pressure exerted from behind the seawall structure can lead to tremendous stress on the structure. The saltwater intrusion into concrete attacks the reinforcing steel within the seawall cap and structural slabs.

Once the reinforcing steel (rebar) is exposed, this compromises the structural integrity of the seawall. If left unaddressed, these conditions can cause fracturing and splitting potentially leading to an exceptional stress on the seawall.

Types of Seawall Cracks

Frequently, a diagonal or vertical crack in your seawall foundation cap is the result of settling in the concrete seawall slabs and is quite common in seawall construction. Concrete shrinks while it cures, these cracks are termed shrinkage cracks. They usually run vertically or diagonally and are often positioned in the top section of walls. Shrinkage cracks are typically 1/8 in wide.

Be aware that concrete does in fact expand and contract, especially during hot summer months and when Florida’s afternoon thundershowers reduce the temperature on the concrete, it moves dramatically. If the crack is located closer to an edge or corner and is wider than 1/2 in, it is probably not due to shrinkage but indicates a more serious seawall foundation issue.

Engaging in predictive maintenance can help identify and address these issues early, while evaluating your options can guide you to effective repair strategies and solutions.

Seawall Crack Prevention

Effective Solutions for Repairing Diagonal and Vertical Cracks in Seawalls

When a crack in your seawall is wide enough to fit a nickel, it’s a sign of a potential foundation issue that requires structural repairs. One effective method for addressing such cracks is epoxy injection, a sophisticated technique that rapidly restores the integrity of the concrete. This process involves injecting epoxy into the crack, effectively welding it back together and regaining the original strength and load-bearing capacity of the seawall. The epoxy not only repairs the crack but also enhances the seawall’s resistance to water, chemicals, debris, and other contaminants. Suitable for cracks as narrow as 0.002 inches, the epoxy injection procedure includes creating an entry point, sealing exposed surfaces, and injecting the epoxy under low pressure.

What is Epoxy Grouting for Seawall Crack Repair?

Pressure grouting is a specialized technique used to repair cracks in seawalls, particularly when conventional methods are insufficient. This method involves injecting a grout material under pressure to fill and seal cracks, restoring the integrity of the seawall structure.

Why Epoxy Grouting?

Seawalls are exposed to harsh environmental conditions, which can lead to the development of cracks. Epoxy pressure grouting is especially effective for:

  • Horizontal and diagonal cracks where traditional repair methods may not penetrate deeply enough.
  • Severe deterioration where structural strength needs to be restored.

Epoxy Grouting Process

  1. Assessment: Before applying marine epoxy grouting, it’s vital to evaluate whether the cracks affect the structural integrity of the seawall. If the cracks are merely superficial, other repair methods may be more suitable.
  2. Preparation: Identify the root cause of the cracks. This might involve checking for issues like soil erosion or water pressure that could be contributing to the damage.
  3. Grouting Procedure:
  4. Create Access Points: Drilling holes into the crack to allow the grout to enter.
  5. Injection: Insert a grout material under pressure into the cracks. This material can be a type of epoxy or cementous grout, designed to fill gaps and bond the surrounding concrete.
  6. Seal and Cure: Seal the surface and allow the grout to cure, ensuring that the cracks are fully filled, and the seawall is restored to its original strength.

Benefits of Epoxy Grouting

Enhanced Durability: Reinforces the seawall by filling cracks and preventing further deterioration.

Water Resistance: Seals the cracks to prevent water infiltration, which can lead to additional damage.

Structural Integrity: Restores the structural load-bearing capacity of the seawall, crucial for maintaining its effectiveness.

Epoxy Seawall Solution

Why Repair Your Seawall Instead of Replace?

Rather than demolishing your seawall, our state-of-the-art repair methods strengthen and extend its lifespan for decades. This cost-effective solution minimizes disruption and avoids the expense of full replacement. Utilizing advanced techniques like epoxy for predictive maintenance and targeted grout injections for optimal solutions, we offer customized strategies to enhance your seawall’s durability.

Contact our experts today for a free evaluation and see how you can save while preserving your seawall.

Get A Free Estimate

Questions about your seawall repair options? Contact our office today for a FREE estimate. We welcome the opportunity to review your seawall needs and earn your business!

(239) 284-6830